Which transformer is used in a factory?

Industrial units require transformers since they are typically connected to electric power and production lines. Transformers assist in controlling the voltage and ease of using devices with low voltage. However, their applications in the industry vary because the voltage fluctuates quite a bit. There are industrial transformers which are used to manage equipment with different dimensions and shapes. They generate energy that is then transferred across vast distances.

But which type of transformer is suitable for industrial use? There are a variety of transformer types that industrial companies can utilise for a variety of applications. Certain transformers are custom-designed to withstand the high-current demands of various equipment. Custom-designed transformers can withstand the most extreme voltages. Thus the electric distribution transformer maker will ensure each industry has the appropriate one for their specific needs.

In this discussion, we'll examine the various transformers used to power various factories. We will explore what differentiates these types of transformers. 

Let's examine the various varieties of transformers and their characteristics.

Types of transformers that are used in industrial applications

We will look at the various types of transformers that are used in the factories. Transformers are designed for specific processes and projects, too. We will focus on the most common types that factories use to regulate the flow of electricity -

  1. Furnace transformers

Electric arc furnace transformers, as well as DC electric transformers for arc furnaces. These are low-cost transformers that can work in any kind of environment. They are used mostly to power ferro-alloy furnaces or steel. Electric furnace transformers are comparable to submerged furnace transformers. They can handle frequent overcurrents and voltages that are caused by short circuits in the furnace.

Furnace transformers are built to withstand extreme thermal stress. DC electric arc furnace transformers are designed to be used in steel furnaces that have a Thyristor rectifier. They feature cyclic loading and utilise rectifier transformers for furnace operation.

They feature secondary bushing arrangement and design. The transformers are water or air-cooled and allow for controlled heating during operation.

  1. Rectifier transformers

When combined with a diode or thyristor rectifier they are suitable for different industrial applications, ranging from massive aluminium electrolysis to various smaller operations. They require voltage that has an unchanging load tapping. In reality, the transformers come with a built-in or separate voltage regulator.

The same tank as the transformer could be used to create an automatic-connected regulator transformer. It permits a wide range of shifting and groupings of vectors. They are water or air-cool transformers that will not overheat due to frequent use.

Rectifiers are reliable transformers for industrial use since they cause the chemical reaction required for DC energy supply. There is a variety of information on specifications available to help customers make an informed decision when selecting the right transformer.

  1. Converter transformers

Converter transformers work well for every industrial application, like rolling stock pumps, pumping stations, blast furnaces, rolling stock and much more. The transformers for industrial use have two secondary windings. This permits rectifier operations with a 12-pulse frequency. Additionally, there is a winding to reduce the harmonics. There is a chance of using different groupings of vectors and phase shifts.

There are big drives, multi-pulse, multi-pulse along variable electronic speed drives which operate via transformers. They can be used with a variety of voltages and are primarily used for static voltage compensation as well as static frequency adjustments.

The converter transformers are custom-designed by the manufacturer of electrical distribution transformers to perform flawlessly in extreme conditions. The main focus is on the cooling process, as well as temperatures and cooling mediums when it comes to specifications.

Final thoughts 

In addition, another type of transformer is used in factories which is a line feeder transformer. It assists in establishing connections between the power grid and the power supply for the train. They should be highly reliable to make sure that the train can run safely along the tracks. They are used only on railway lines, and they have no capability in other industrial zones.

Makpower transformer manufactures all these transformers as per the standard industrial needs. Visit their website now.
Location: India

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